Moon Colonization


Moon colonization is a complex enterprise, requiring detailed planning, research and development. We favour a forward looking perspective, with regards to the actual science and engineering required to fullfill the goals of such a project. We especially favour any science, and engineering research and development, which gives priority to design choices linked to notions of modularity and extensibility. We also favour opting for the more expensive design choice; if that choice is based on third millenium technology and material, and is no more than 20-30% more expensive than less up-to-date technology.

The forward looking choices and requirements are the following:
A second generation shuttle, with a two-week turn-around time per trip; a new fuel for space-based travel; a cargo train made up of wagon-like sections; a modular, paneled design for moon habitats; a new version of LEM vehicles, one for cargo downloading, and another one for people downloading;  wherever a way of doing things can be automated; it should be done; thereby removing the human factor from most considerations; and finally, no more than 1 astronaut death per 20 years.

A Possible Plan


Second Generation Shuttle

The second generation shuttle should be smaller, coming in two versions. One with a cargo bay for transporting small payloads; and, the second one with cabin space, for additional astronauts, replacing the cargo bay. A tentative design of the new shuttle results in a wide-bodied aircraft,
which looks like a cross between a Galaxy transport aircraft and the Raptor fighter plane. All the mass of the aircraft is found below the wings, just as in the Galaxy; and, is made of two levels. The top level is the cabin level, and the bottom level is for cargo space. The overall shape of the new shuttle ensures a flushed integration of the wings with the body; where body and wings are seen clearly as separate structural elements, which we believe, after testing, should make flying the aircraft, by the flight computers, easier. The under body of the aircraft, and its integration with the wings, should be designed to provide additional lift capabilities for the second version; which will house in the bottom level, instead of a cargo bay, a scramjet in the center, and a jet engine on each side, plus fuel reservoirs. The second version will additionally provide placement, on top of the wings, for the rockets required for the final push into space. The wing shape should be triangular, as in the raptor. Aileron placement, whether vertical, slanted, or horizontal, is to be decided, based on their effectiveness in providing close to airliner stability, in final approach and landing -- stall speed must be lower than that of the current version of the shuttle. Vertical, or slanted ailerons, and tail assembly must not get in the way of the rocket, or rockets required for last push into space.

High-grade ceramic should be used for exterior heat shielding. The carbon tile heat shield should be kept, as a middle heat shielding layer; and the last layer should be a ceramic one, burned into the aluminum/titanium frame. The frame, itself, is built as a single unit, using meld welding.

The alternative to using a solid external high-grade ceramic layer is to use a softer one, which sublimates at high temperature in a uniform manner. The sublimation must be uniform, in order to prevent the shuttle from being destabilised at supersonic and hypersonic speed. Only a thiny layer should sublimate on each re-entry. After each trip, the shuttle could be wheeled into a hangar; where robots could re-apply a new coat of the soft ceramic compound, while diagnotics are performed, on other systems of the shuttle. The process should take no more than 72 hours; and the rest of the week is to address problems that the diagnostics routines could have uncovered. The harder coat alternative is a way to keep a shuttle in circulation, as long as, possible; therefore, a shuttle would have to be taken out of circulation, for at least a few months, for refurbishment.


Cargo Train

The idea of cargo train service, probably supplied by a private company, is to ensure, that an appropriate amount of cargo always reaches the astronauts; since, we expect that a substantial number of them may be posted on the moon (100 or more), five years after the first launch.

The cargo train is made of 10 to 15-meter sections, some radiation shielded, some not. The shielded ones, can be fully shielded, and used as, additional cabin space for astronauts, for a week-long trip to the moon; as long as, the required thrust can be achieved.

A walker robot is needed for loading and unloading cargo on and off the train. Cargo should be carried in re-usable, shielded, tagged, and weight-calibrated crates. All the research and development can be done by a private company. The sections can be launched into space, with heavy-lift, Atlas-type rockets.

At each end of each section there should be an armored layer made of kevlar, ceramic, or any new material which can prevent damage to the vulnerable parts of the train, due to an explosion of the rocket module, or to impacts by space debris.


Rocket Module and Fuel

Two sections are required for the rocket and fuel module which will push the train to the moon. A new type of fuel, which is safer to store and handle, over a long period of time,  is the first question mark in the project planning. This new fuel is only required for space-based transportation. A Methane-hydrogen mix could be considered -- for fuel chemists to research and develop -- kerosen and hydrogen alone are probably too volatile.

Combustion type rocket engines can be avoided altogether, by adopting plasma-type rocket engines.

The rocket modules design can be done by a private company. The requirements to be satisfied are the capability to push a 100-150 meter train to the moon in a 28-day trip; a short train in 7-days, a very short one, the same time, as the Apollo missions.


The Downloaders

The downloaders are the second question mark in the whole enterprise. The question is, whether or not, the appropriate rocket engine can be developed to provide for a re-usable, reliable, safe vehicle, which can take-off from the moon, after re-fueling; and, download cargo and people, in a safe, automatic pilotable fashion, as a single unit.

People Downloader

The people downloader should be fully automated. It should be able to take off and land, given origin and destination coordinates. The LEM should be able to automatically gauge the total load, and fuel requirements; as well as, plan its own trajectory, from origin to destination. It should be able to take-off and land as a single unit. It should be fully shielded, and able to carry 2 to 3 astronauts. It should be easily, and safely re-fuelable, on the moon and in space. It should be able to position itself safely near a train, to be grabbed by a robotic arm. The robotic arm can then move the LEM near a hatch to an habitable section of the train. The LEM should be able to dock with an habitable section of the train, or vice-versa.


Cargo Downloader

The cargo downloader is essentially, a carrying platform, a stripped down version of the people carrying version. It should also be able to position itself safely near a train, to be grabbed by a robotic arm. The robotic arm can then load an appropriate number of crates on the LEM. It should take the robotic arm a specified amount of time -- for engineers to estimate -- to load and unload cargo from the LEM.


Moon Habitat

The habitat must be modular, using panels for construction. The panels must be fully shielded, and use vacuum seals as latches. The vacuum seal mechanism must be able to be powered by a fuel cell, requiring just an adaptor. The adaptor should always be in the control of the commander of the mission, or station. The panel must not exceed a lunar weight, that an astronaut could not handle alone. The base and walls, of each habitat, are built with the same type of panels.

A set of habitats can be built, essentially, as a honeycomb structure -- left to architects and engineers to research and develop. The paneled habitats must be able to handle condensation, without a filtering mechanism -- the panels themselves must be engineered appropriately. The filtering mechanism must handle condensation, sweat, water vapor, lunar sand, etc.. To reduce the impact of lunar  sand; the hatch of every habitat must have efficient sand filtering, to prevent said sand from entering the main area of the habitat. A habitat model can be tested in Antartica, during the winter months, to examine the effects of cold and wind pressure, on the vacuum seal mechanism; as well as, gauge to what level does condensation rise, inside the habitat.

Habitat Location

The location of the habitats should preferably be chosen in the 5-10 KM ring along the dark side, close to the lighted side. There is less exposure to solar radiation, and a lesser need to extensively shied the habitats. Planning for every eventuality, the requiremenent is that there should be no more than one astronaut death per 20 years.

Kilometer-square fields of solar panels can be setup on the lighted side; and miles of cables can be used to carry the electricity to the habitats. The secondary supply of energy should come from fuel cells and hydrogen/oxygen canisters.

The downloaders should always land, as least the distance that debris from an explosion would travel, from the habitats -- for engineers to estimate.

Pierre Innocent